Our Porcelain & Ceramic Factory Processing

FORMING

PREHEATING

The finest clay is used to make thebody of tiles. We use automated dry pressing machine which provides 3000 Kn pressure force. This process led tiles with greater uniformity in addition to high strength. This uniformityallowsthe body to dry uniformly and avoids the defects during the drying and firing.

PREHEATING

Right after the porcelain body is formed it undergoes preheating at 100 degree celsius to remove the remaining moisture. This process is necessary for the tile to be stable and not experience the thermal shock which result to breakage during firing.

GLAZING

PREHEATING

GLAZING

We use both discing and “airless” spraying method of glazing which produce continuous coating to ensure the optimum coverage and depth of color. Our glazing line also includes engobe process in order to avoidthe eliminate reactions and associated defects caused by the direct contact between the body and glaze Our glaze recipes expertly combined to create the exact color, look and nuances. Experts always inspects gram per tile of glaze to prevent variation of glaze colors after firing.

FIRING

SORTING, MASHING AND PACKAGING

GLAZING

Firing is the most vital procedure in the entire manufacture process. So after the tiles are applied with glaze, continuous firing procedure follows inside kiln. We use SACMi brand special mosaic roller kiln which is the most appropriate and efficient kiln for our products. Firing time is around 75 minutes, with 1180 degree celsius temperature.

SORTING, MASHING AND PACKAGING

After firing the mosaic tiles transported to quality assurance and mosaic mesh mounting. Here tiles checked for defects manually then put them into mosaic trays for gluing onto the mesh. Then the mesh mounted mosaic put in a boxes, after boxing we put them in crates. All packaging options are customizable.